Don’t throw away a pair of jeans that has a broken zipper that can’t be repaired. You can replace that zipper with a brand new one with some intermediate sewing abilities and around an hour of your time.
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The goal is to choose a new zipper that is close in size, color, and style to the one you’re replacing, though minor tweaks can be made if necessary.
Then it’s just a matter of carefully removing the old zipper and replacing it with the new one by following the procedures below.
How to replace a broken jeans zipper
Remove the shattered zipper – The topstitching on most jeans is nearly tough to imitate. As a result, it’s usually advisable to leave the topstitching alone.
Instead, remove the broken zipper with a seam ripper by removing only the stitches that hold the zipper in place. At the joining seams, cut the zipper tape.
The New Zipper’s Size – While it’s preferable to discover a replacement zipper that’s a close match to the one you already have, finding a clothes zipper that’s the exact same length is difficult.
As a result, you’ll almost certainly need to change the zipper to make it function. Align the tops of the broken and new zippers, and mark the new zipper’s end of the old zipper teeth.
Glue the New Zipper Bar to the Bar Tack – Affix the new zipper to the mark you’ve already created. Using your sewing machine’s zigzag function, make a bar tack.
To clear the zipper teeth, shorten your stitch length and broaden the width of your zigzag. Stitch a sturdy stopping place for the zipper pull by repeating the stitching.
Then, right below the bar tack, slit the zipper.
The First Side should be basted or pinned – The top of the zipper tape should be folded to the back of the zipper.
Then, just where the old zipper was, slide the zipper tape into the opening between the layers of fabric. It should be pinned or sewed in place.
The other side should be pinned or sewed together – Straighten the jeans’ waistbands. Then, just where you removed the previous zipper, insert the other side of the zipper tape.
Fold the top of the zipper tape over to the zipper’s front side. The tape should be pinned or baste in place.
Sew the other side by hand – Begin hand-sewing the opposite side with a strong sewing needle, burying the knot beneath the folded zipper tape.
Bring the needle through only one layer of cloth to ensure that your stitches are hidden on the outside of the garment.
Keep the Zipper in Place with Backstitching – To keep the zipper in place, use a backstitch. A backstitch is made by inserting the needle behind the previous stitch in the fabric.
Remember to only stitch through one layer of cloth at a time. Stitches should be tight and even. The zipper will be more robust as a result of this.
For a strong anchor, bar tack the end by hand – To ensure a secure grasp, bar tack the zipper’s end. This part of the zipper will be subjected to a lot of pulling, thus it needs to be well-anchored.
Your zipper should now be in position and ready to wear the next time you put on your pants.
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